Customer story

Barbell Foods

Location
Canberra, ACT
Stocked in
Woolworths, Coles, Costco, WHSmith, Ampol
Food safety
SQF certified
Shop
barbellfoods.com.au
Goal

The right software in production to keep up with growth

Barbell is a national healthy meat-snack brand, producing more than a million units a year. With bold growth targets, they needed production software built for an operation their size.

Barbell Foods stock and forklift in their warehouse
Problem

Their old software couldn't keep pace with their plans

Their DIY tools turned every batch into extra work. Food manufacturing is hard enough without your software getting in the way.

  • Digging for records

    Operators had to hunt for the right batch record during production.

  • Room for error

    Every extra step is another chance to record the wrong thing.

  • Hard to onboard staff

    New staff had to learn clunky tools before they could help.

Solution

Built for a demanding, high-volume production floor

We built Barbell a custom app for their production tablets.

  • Operators open the tablet and go straight to their batches.
  • Critical controls are recorded as the work happens.
  • Rolled out without disrupting production.

“Klara really understood the production context in which the software would be used.”

Jon Smith, Head of Production, Barbell Foods

Result

Simpler, more reliable and safer in production

Barbell has continued to grow, adding Coles and Costco to its retailers. The app has kept pace, and saves them over $5k in recurring labour costs.

Easier onboarding
for new staff
Reliable
in daily use in production
Lower risk of errors
fewer chances to record against the wrong batch
The Klara and Barbell Foods team in Barbell's warehouse

“We can much better track our KPIs to drive business value.”

Krishna Adhikari, Head of Quality Assurance, Barbell Foods

“Klara delivered exactly what we needed, on time and to a high standard.”

Matt Laing, Co-Founder and Head of Operations, Barbell Foods

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